Automated Axle Assembly Line with Automated Guided Carts (AGCs)
The Axle Assembly System sequences and processes multiple product variants utilizing Fori's Automated Guided Cart (AGC) assembly solution.
Fori Automation's integration of manufacturing execution systems with the AGC system allows the value added assembler the means to create multiple variants of Axle Assemblies.
The single loop style conveyor system consists of (12) AGCs to transport Axle Assemblies from incoming material dunnage through the various assembly processes and (2) off-line turntables including:
• Automatic positioning of Axle housings for various fill and drain plugs, using (2) trunnions on a turntable. • Robotic transfer from plug turntable to dowel weld turntable to AGC load. • Semi-auto dowel welding • Robotic sealant apply to a variety of Axle housing carri
er shapes.
• Leak test while manual start of carrier bolts.
• Manual final torque of carrier bolts.
• Manual loading with assist of various Axle shafts.
Utilizing experienced resources, Fori developed a viable process, engineered the system, manufactured the equipment and integrated the assembly line at the end user.