Automated Alignment System for Rear Suspension Modules
On Dec 11, 2020/By Fori Automation, LLC/In Module Alignment, Caster Camber
Fori Automation Designed & Built (3) automated static alignment cells. This is a pallet pass through system that adjusts camber & toe. The aligner handles (2) vehicle models that have different geometry.
The project challenges included:
• Packaging additional tooling
• Limited module tryout
Providing customized equipment such as this starts with a concept design phase.
Fori engineering was requested to provide a detailed engineering study. Upon completion of engineering and feasibility study, it was determined that the (2) new models could be ran
together. Through the design, process and simulation, Fori was able to fit multiple tooling features for the (2) new models with different geometry.
The suspension module aligner knows which model is in the station based on a broadcast from the OEM, as well as position sensors placed in the machine, automatically initiating the correct tooling combinations.
A challenging portion for any project is the ability to debug and tryout the process. The key to success was analyzing every failure mode with precision in order to correct and provide results that would normally require more debug time.
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