Fori Automation specializes in module assembly & alignment systems. Modules include suspensions, corners, axle, instrument panels, coil over shock and many others.
Fori supplied a rear module suspension assembly line utilizing Fori Rail Guided Carts (RGC) as a conveyance and assembly method alongside two fully automatic drive-thru module alignment systems.
Drive-thru Suspension Module Aligner for Automotive Assembly
The assembly line consisted of (22) RGCs, two drive-thru aligners, (16) operators and various torque tools. The product for the rear suspension module varied between all-wheel drive and rear wheel drive vehicle variations. The build pallet on top of each RGC accommodated those variants and manipulated the ride height setting of the five link suspension by manually setting the ride height wheel in the correct position verified by a switch on the pallet.
https://www.youtube.com/watch?v=XX0VgCh6d9Y
A drive-thru aligner was also utilized within the system to help streamline the process. A lift and locate unit was located in each drive-thru aligner that would pick the pallet from the RGC and accurately present the suspension assembly for alignment.
https://www.youtube.com/watch?v=hximcPC65jE
Utilizing Fori’s RGCs allowed for a timelier changeover. The RGC system also provided long term flexibility supporting:
Accommodating future product changes that could add new stations.
Production increases that can affect station to station cycle times.
Production line shape if required.
Fori Rail Guided Carts (RGC) with Custom Tooling Pallet
For more information about Fori Automation's RGCs and assembly systems, please visit our website.
