Axle Assembly

Automotive SUV Axle Assembly: Assembly line to attach the brake system to a fixed axle assembly. System includes testing of assembly to confirm it meets the OEM’s quality requirements.

Front or rear axle assembly

Conveyor or cart assembly systems available

Rotor & caliper assembly

LRO online tests from 75µ & LRO off line tests from 45µ

Brake caliper pad check with sensors or vision

Static WSS continuity testing with auto-release

Dynamic pole pitch testing of WSS & exciter ring

Integrated Fori designed torque tubes for torque reaction

axleAssembly4

Utilizing experienced resources, Fori developed a viable process, engineered the system, manufactured the equipment and integrated the assembly line at the end user.

axlePress700

Axle assembly consists of mounting the left, center and right axle assemblies including all other components. Once pressed and assembled the components are precisely welded in place.

axleAGV

Axle assembly consists of mounting the left, center and right axle assemblies including all other components. Once pressed and assembled the components are precisely welded in place.

Axle Assembly System Features

Axle Welding
Axle Sealing
Robotic Transfer

AxleWeld

The Axle Assembly system utilizes AGCs to transport Axle Assemblies from incoming material dunnage through the various assembly processes.

axleSealant

Robotic sealant apply to a variety of Axle housing carrier shapes.
Leak test while manual start of carrier bolts.
Semi-auto dowel welding

axleAssembly3

Automatic positioning of Axle housings for various fill and drain plugs, using (2) trunnions on a turntable.
Robotic transfer from plug turntable to dowel weld turntable to AGC load.
Semi-auto dowel welding